Skip to content

Electric Pallet Jack - Complete Guide [2024]

by Ion Rotaru 01 Feb 2023 0 Comments

If you work in logistics or have your own warehouse, then you know how important it is to have the right equipment to move and transport products. One of the most popular pieces of equipment for this job is the electric pallet jack. In this complete guide, we'll cover everything you need to know about electric pallet jacks, including how to use them, what to look for in the best models, and how to maintain them for maximum longevity.

Electric Pallet Jack Guide

What is an electric pallet jack?

An electric pallet jack is a type of material handling equipment that is designed to move heavy loads across short to medium distances. It is powered by an electric motor and operated by a person who walks behind it and controls its movement using a handle. The forks of the jack are inserted under a pallet, and the load is lifted and moved to its destination. The electric motor makes it easy to move heavy loads quickly and efficiently, without the need for manual labor.

These machines typically have a capacity of between 3,300 and 5,500 pounds, making them ideal for most warehouse applications. However, there's models out there that can handle as much as 10,000 pounds.

Is an electric pallet jack hard to use?

No, electric pallet jacks are actually very easy to use. They are designed with intuitive controls that allow you to raise, lower, and move pallets with minimal effort. Most models also come with safety features like automatic braking and emergency stop buttons to ensure that your operators can use them safely.

However, like any piece of equipment, it is important to receive proper training before using one. Training should cover how to operate the jack safely, including how to lift and move loads, how to stop and start the jack, and how to maneuver it in tight spaces.

What is the best electric pallet jack?

The best electric pallet jack for your business depends on your specific needs. At WAREHOUSEWIZ, we offer a range of electric pallet jacks with different weight capacities, battery life, and safety features.

For example, our 4,400-pound capacity electric pallet jack is a heavy-duty model that is ideal for large warehouses with heavy loads. On the other hand, our 3,300-pound capacity electric pallet jack is a more lightweight and compact option that is ideal for smaller operations or tight spaces. It's important to choose a model that meets your needs in terms of weight capacity, maneuverability, and safety features.

Keeping Your Electric Pallet Jack in Top Shape

Understanding how to use an electric pallet jack is one thing, but maintaining it for optimal performance is another. To ensure that your pallet jack, a significant investment, continues to serve you efficiently for years, you must prioritize its maintenance.

When it comes to electric pallet jack maintenance, we recommend the following steps:

  • Start with a daily inspection before use, checking for signs of wear, tear, or loose parts, particularly on the forks and wheels. Familiarize yourself with the controls, ensuring they function as intended.
  • The battery, the heart of your electric pallet jack, should be fully charged before use. Clean the battery terminals regularly to prevent corrosion, and if necessary, check and adjust the electrolyte levels.
  • Use your pallet jack on smooth, clear paths to protect the wheels from chipping or breaking. This not only preserves the wheels but also enhances safety when operating the jack.
  • Pay close attention to the hydraulic system - a core component that facilitates the lifting and lowering functions. Check it regularly for leaks or damages, and address them promptly. Regular lubrication of all moving parts as per the manufacturer's instructions can further extend the life of your pallet jack.
  • If your pallet jack starts making unusual noises, get it inspected by a professional, as this could signal internal damage. Regular cleaning of your pallet jack is also crucial, as accumulated dust, dirt, and grime can cause long-term damage.
  • Finally, have your pallet jack serviced by professionals every six months to a year, depending on the frequency of usage. Between uses, store it in a secure, safe environment away from the elements to prevent unnecessary damage.

Can anyone use an electric pallet jack?

Anyone who has received proper training can use an electric pallet jack. You don't need to be licensed, as you would with a forklift for example. This may differ from jurisdiction to jurisdiction so make sure you double-check that this is the case in your area.

However, it is important to note that there are some physical requirements that need to be met. For example, the operator should be able to comfortably reach the handle and the controls, and they should have good hand-eye coordination. Additionally, the operator should be able to walk behind the jack for an extended period of time without experiencing discomfort or fatigue.

Who can use an electric pallet jack

How much can an electric pallet jack carry?

The amount of weight an electric pallet jack can carry depends on the model and weight capacity specifications. WAREHOUSEWIZ offers two models of electric pallet jacks, with different weight capacities. The first model can carry up to 3,300 lbs, and the second model can carry up to 4,400 lbs.

When selecting an electric pallet jack, it's important to consider the weight of the loads that will be transported. Overloading an electric pallet jack can lead to accidents, injuries, and damage to both the equipment and the load. You must follow the weight capacity recommendations provided by the manufacturer to ensure safe and efficient operations.

What is the lifespan of an electric pallet jack?

The lifespan of an electric pallet jack depends on various factors such as usage, maintenance, and operating conditions. However, with proper maintenance and care, an electric pallet jack can last for many years. WAREHOUSEWIZ electric pallet jacks come with included manufacturer warranty (not including labor).

Regular maintenance, including cleaning, lubrication, and inspection of components, is crucial to extending the lifespan of the electric pallet jack. It's also important to follow the manufacturer's recommendations for battery maintenance and replacement. Neglecting to maintain the electric pallet jack can lead to decreased performance and costly repairs.

Electric pallet jack lifespan

How many hours does an electric pallet jack last?

The number of hours an electric pallet jack can last depends on several factors, such as battery life and battery capacity. Battery size is measured in Ah - this stands for amp hours. This is the amount of energy charge in a battery that enables 1 ampere of current to flow for one hour. In short, more Ah = longer running time on a single charge.

Here's a general guideline on how long an electric pallet jack will last depending on battery size (With Lithium-ION batteries): 

 Battery size Service time per charge
20Ah 4-5 hours
30Ah 6-7 hours
50Ah 7-8 hours


For most users, an electric pallet jack equipped with an 20Ah battery is more than enough. It lasts 4 to 5 hours, which when accounting for breaks and stops is perfect for a 8h shift.

Just make sure to follow the manufacturer's recommendations for battery charging and replacement to ensure optimal performance and lifespan.

Should you push or pull an electric pallet jack?

According to the Washington Retail Association It is recommended to push rather than pull the electric pallet jack. Pushing an electric pallet jack allows the operator to maintain better control and visibility, especially when maneuvering in tight spaces.

Pulling an electric pallet jack can put additional strain on the operator's back and cause discomfort or injury. It can also make it difficult to see where the equipment is going and increase the risk of collisions or accidents.

Push or pull electric pallet jack

How do you move a dead electric pallet jack?

If the electric pallet jack battery dies or the equipment becomes stuck, this is definitely a difficult situation. But don't worry, there's always a solution!

First, ensure that the area around the electric pallet jack is clear of any obstacles or hazards. Then, turn off the equipment and apply the brake.

Next, you have a few options:

  1. Tow it: Locate the tow pin on the front of the electric pallet jack and attach a tow chain or strap to it. Then, use a forklift or other equipment to tow the electric pallet jack to a safe location. Avoid using excessive force or towing the electric pallet jack over long distances, as this can cause damage to the equipment.
  2. Lift it with a forklift: If you have a forklift in your warehouse, it can be used to lift and move the dead pallet jack. Simply attach a forklift fork to the pallet jack and lift it up off the ground. Make sure the pallet jack is secured to the forklift before moving it.
  3. Use a hoist or crane: If you have a hoist or crane in your warehouse, it can be used to lift and move the dead pallet jack. Attach the hook to the pallet jack and lift it off the ground. Make sure the pallet jack is secured to the hoist or crane before moving it.
  4. Use a dolly or hand truck: A dolly or hand truck can be used to move the dead pallet jack. Simply lift the pallet jack onto the dolly or hand truck and wheel it to its destination. This method is best for smaller, lighter pallet jacks.
  5. Get help: If all else fails, get help from a few coworkers to lift and move the dead pallet jack. Make sure everyone is lifting properly and using proper lifting techniques to avoid injury.

In conclusion, an electric pallet jack is a valuable tool for material handling for your warehouse, store, truck, or any other industrial setting. When selecting an electric pallet jack, consider the weight capacity, lifespan, and maintenance requirements. Proper maintenance and care can help extend the lifespan of the electric pallet jack and ensure safe and efficient operations. Remember to push, not pull, the equipment during operation, and follow proper procedures for moving a dead electric pallet jack.

Get your own electric jack

If you're looking for electric jiggers on sale - check out our own EPT44 model! It features a 4,400lbs capacity, 48V/20Ah battery, included charger, and is covered by manufacturer warranty. We've got the best price on the market and customers rate it 5/5 stars. Get yours now!

Leave a comment

Please note, comments need to be approved before they are published.

Thanks for subscribing!

This email has been registered!

Shop the look

Choose Options

Edit Option
Back In Stock Notification
is added to your shopping cart.
Compare ()
Product SKU Description Collection Availability Product Type Other Details
this is just a warning