Electric Pallet Jack Battery Maintenance Guide + Tips

Electric pallet jacks can cost a fortune. And a big part of that cost, is just the battery. So if the battery stops working, you're in big trouble. Pallet jack battery maintenance is the key to long-lasting, efficient equipment. Without proper care, your battery might suffer from diminished performance, or even permanent damage. Keep reading to find out everything you need to know on this topic.

Types of electric pallet jack batteries

Let's take a look at the most common types of electric pallet jack batteries you'll see out there:

• Lead-Acid Batteries: These are the traditional type of batteries used in many industrial applications, including electric pallet jacks. They are known for their ability to deliver high current, making them suitable for heavy-duty operations. However, they require regular maintenance and have a shorter lifespan compared to other types of batteries.
  
• Absorbent Glass Mat (AGM) Batteries: These are a type of lead-acid battery that offer several advantages over traditional lead-acid batteries. They are sealed, maintenance-free, and resistant to vibration. They also have a slower discharge rate and a longer lifespan.
  
• Lithium-ION Batteries: These are becoming increasingly popular in electric pallet jacks due to their many advantages. They are lighter, have a higher energy density, and a longer lifespan compared to lead-acid batteries. They also require less maintenance and can handle more charge/discharge cycles.
  
  In fact, we are happy to say that all the electric pallet jacks sold here at WarehouseWiz are equipped with Lithium-ION batteries. These are without a doubt the best option for any business.

Related: 8 Types of Electric Pallet Jacks

Key maintenance tips

Maintaining your electric pallet jack battery isn't all that hard. Here are some simple yet effective tips to keep yours in top shape:

1. Keep it clean: Regularly clean the battery terminals, cables, and casing using a dry cloth. This helps prevent any debris build-up that could hinder performance.
2. Regular battery level checks: Overcharging or undercharging can damage your battery's lifespan. Regularly check the battery level to ensure it's within the optimal range. In fact, this should be part of your electric jack inspection checklist.
3. Proper storage: Store your battery in a cool, dry place to prevent overheating or moisture damage.
4. Use the correct charger: Always use the charger that comes with your battery. Using an incompatible charger can cause damage over time.
5. Regular battery servicing: Get a competent technician to clean and inspect the battery at least once a year. This helps maintain its optimal performance.
6. Follow the manufacturer's instructions: When in doubt, always refer to the manufacturer's instructions. They provide detailed guidelines on how to use, charge, and store your battery properly.
7. Avoid overheating: Overheating can damage your battery and reduce its lifespan. Ensure proper ventilation when charging your battery.

Note: Unlike lead acid batteries, Lithium-ION batteries are virtually maintenance-free. They don't require topping up with water or regular cleaning. They can also be recharged at any time without affecting their lifespan.

How long do pallet jack batteries last?

The lifespan of a pallet jack battery depends on its type and how well it's maintained. Lead-acid batteries typically last for about 1,500 charge cycles, which is around 3-5 years. On the other hand, Lithium-ION batteries can last up to 10 years if properly maintained, making them a more cost-effective choice in the long run. This is one of the many reasons WarehouseWiz pallet jacks use Lithium ION batteries.

How do you maintain a lead acid battery?

While we recommend Lithium-ION batteries for their superior performance and longevity, if you're using a lead-acid battery, it's crucial to maintain it properly. This includes regular cleaning, avoiding overcharging or undercharging, using the correct charger, and storing the battery properly. Remember, lead-acid batteries require more frequent maintenance compared to Lithium-ION batteries.

Should you keep lead-acid batteries fully charged?

Yes, it's generally recommended to keep lead-acid batteries fully charged. However, overcharging can cause damage, so it's important to monitor the charging process and use the correct charger.

What kills a lead acid battery?

Several factors can shorten the lifespan of a lead-acid battery. These include overcharging, undercharging, poor maintenance, exposure to extreme temperatures, and storing the battery in a discharged state.

How often should you charge a lead acid battery?

Lead-acid batteries should be charged after each use. However, avoid overcharging as it can damage the battery. It's also important to note that irregular or staggered charging can reduce the battery's lifespan.

To wrap up, proper electric pallet jack battery maintenance is crucial for longevity and performance. Whether you're using a lead-acid or Lithium-Ion battery, following these maintenance tips will help ensure your battery's health.

But remember, Lithium-ION batteries are the future. If you are in the market for a new electric pallet jack, we strongly recommend you buy one equipped with Lithium-ION and not lead acid. It's a smart choice that will pay off in no time. Be sure to browse our online store for our electric pallet jack options as well as other warehouse equipment.