Skip to content

Manual/Mechanical Dock Leveler Operation Guide

by Carllaen Joshua Gonzales 02 Mar 2024 0 Comments

There are different types of dock levelers, each operating in its own unique way. But today, we'll be exploring what a mechanical dock leveler is and how it works. Let's dive in to this blog post as we go through a quick guide on mechanical dock leveler operation. Let's get into it!

How do you operate a manual dock leveler?

Manual dock levelers are a common type powered by compression springs to raise and lower the platform. Below is a general guide on manual dock leveler operation:

  1. Inspect the area - Before using your manual dock leveler, make sure that the area is clear of debris and obstructions. Also, check the dock leveler itself for any issues or damage before operating.
  2. Release the hold-down chain - Disengage the leveler from its resting position, also known as "cross traffic position", by pulling on the release chain. This will allow the platform to rise and the lip to extend. Hold until the upward motion stops.

    manual dock leveler operation

  3. Lower the dock leveler - The operator must simply walk over the deck to lower the leveler to its desired position, or until the lip is resting on the truck bed.
    After securing it, you may proceed with the loading/unloading process.
  4. Raise the dock leveler lip off the truck - Once the loading/unloading process is complete, pull on the release chain again to raise the leveler off the truck bed and allow the lip to fall into vertical position. Walk over the deck to return the leveler back to its resting position.

REMINDER: Keep in mind that the specific instructions could change based on the manual dock leveler's make and model. Always follow the safety instructions and manufacturer's guidelines for the specific equipment you are using. You should get help from qualified individuals or get in touch with the manufacturer of the product if you have any questions or concerns.

Related: How Does a Dock Leveler Work? / How to Use a Dock Leveler

What is the mechanism of a mechanical dock leveler?

Unlike automatic dock levelers, mechanical dock levelers don't feature a push-button activation. Instead, it uses mechanical components to facilitate loading and unloading. This mechanism typically involves a series of chains, pulleys, and levers that enable lifting and lowering movements, powered by a compression spring and initiated manually by the operator

mechanical dock leveler mechanism

Overall, the mechanism of mechanical dock leveler is designed to provide a safe and efficient way to bridge the gap between the truck and warehouse dock for a smooth transition of goods. 

What is the difference between a manual and automatic dock leveler?

The primary difference between manual and automatic dock levelers is how they are operated. Manual/mechanical dock levelers are operated by hand, requiring manual effort by the operator to raise and lower the leveler. On the other hand, automatic dock levelers are powered by its hydraulic system to automate the lifting and lowering process, reducing the manual effort needed.

difference of manual and automatic dock leveler

Automatic dock levelers are typically more expensive because they increase efficiency and reduce the risk of workplace injuries. But for small businesses, mechanical dock levelers remain a reliable choice, offering functionality and affordability.

Are you looking for a new dock leveler?

If you're looking for an affordable dock leveler with high quality, then look no further than WarehouseWiz! Our top of the line dock levelers are made here in Canada, and you can get them at an affordable price without compromising on warranty or lead times. Contact us to get a quote today or browse our dock levelers in our catalogue and see for yourself!

Get a quote

Leave a comment

Please note, comments need to be approved before they are published.

Thanks for subscribing!

This email has been registered!

Shop the look

Choose Options

Edit Option
Back In Stock Notification
is added to your shopping cart.
Compare ()
Product SKU Description Collection Availability Product Type Other Details
this is just a warning