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Guide To Dock Leveler Maintenance - Make Your Leveler Last

by Ion Rotaru 27 Oct 2023 0 Comments

Maintaining your dock leveler is crucial if you want to ensure a smooth and efficient operation at your loading dock. It's not just about longevity; it's also about safety and functionality. In this comprehensive guide, I'll walk you through the essential maintenance tips, focus on specific maintenance procedures for air and hydraulic dock levelers, help you identify when your leveler needs servicing, and finally, discuss how often you should service your dock leveler.

Let's jump in and get that dock leveler in tip-top shape!

Key dock leveler maintenance tips

Ensuring your dock leveler is in excellent condition is paramount. Here are some key maintenance tips that can help:

  1. Regular Cleaning: Dust, debris, and dirt can accumulate on the platform, in the pit, and other components of the dock leveler. Clean these areas regularly to prevent anything getting in the way when operating the leveler.
  2. Lubrication: Just like cars, bikes, and other equipment need to be lubricated, so does your dock leveler. So make sure to keep all the moving parts well-lubricated. This reduces friction, prevents wear and tear, and ensures a smoother operation.
  3. Check for Wear and Tear: Regularly inspect the leveler for any signs of wear and tear. Look out for cracks, corrosion, or any other damage and address them ASAP.
  4. Inspect the Springs: The springs play a crucial role in the operation of the dock leveler. Ensure they are in good condition and replace them if necessary.
  5. Test the Safety Features: Dock levelers come with safety features to prevent accidents. Regularly test these features to ensure they are functioning correctly.
  6. Check Dock Seals: The seals ensure a snug fit when the truck is docked, and prevent dirt and moisture from seeping into the leveler.
  7. Check Dock Bumpers: Ensure the dock bumpers are in good condition. These bumpers are crucial in protecting both the dock leveler and the truck from damage during docking. If they are worn out, it could lead to costly repairs.
  8. Check the Structure Around It: Don't just look at the dock leveler itself. Make sure to also inspect the concrete around it, angles, welds, and pins of your dock leveler.

Hydraulic dock leveler maintenance

Air and hydraulic dock leveler maintenance

Different types of dock levelers like air and hydraulic require a few extra steps for proper maintenance, and here’swhat those are:

Air Dock Levelers:

  • Inspect the Blower Motor: Ensure the blower motor is in good condition and replace any worn-out parts.
  • Check the Air Bag: Look for any signs of damage on the air bag and replace it if necessary.

Air dock leveler motor to maintain

Hydraulic Dock Levelers:

  • Inspect the Hydraulic Fluid: Ensure the hydraulic fluid is at the required level and replace it if it’s dirty or contaminated.
  • Check the Hoses and Fittings: Look for any leaks or damage on the hoses and fittings and address them ASAP.

Hydraulic dock leveler maintenance

How to you know if your dock leveler needs to be serviced

Ideally, you should know that your dock leveler needs fixing before it actually breaks down. If things don’t seem as smooth in operation as they usually are, that’s your first clue. It might be subtle, but it's a clear signal that your dock leveler could be in need of some professional attention. And don’t just rely on your sense of touch; keep those ears tuned for any odd or unusual noises during its operation. These can often be a symptom of an underlying issue that needs to be fixed.

Next, don’t forget the power of a good old visual inspection. Look for any visible signs of damage or wear and tear. And lastly, keep an eye on how quickly your dock leveler responds. A sluggish performance might seem like no big deal at the moment, but it could very well be sign for worse to come. All in all, being vigilant and proactive in these areas will ensure your dock leveler continues to operate smoothly, safely, and efficiently.

And of course, make sure to reach out to a trusted dock leveler repair company if any issue is found.

Related: Find out what are the top 10 dock leveler manufacturers.

How often should a dock leveler be serviced?

As a general rule of thumb, it's recommended to service your dock leveler at least once a year. For levelers in high-traffic areas or in harsh environments, servicing every six months is advisable.

To wrap up

Maintaining your dock leveler is not just about prolonging its lifespan. It’s also about ensuring the safety and efficiency of your operations. By following the maintenance tips mentioned above, you can ensure your leveler operates at its best. Remember, a well-maintained dock leveler is a reliable dock leveler.

Find your next dock leveler & dock leveler accessories

Are you in the market for a new dock leveler by any chance? Look no further than WarehouseWiz. Our dock levelers are high-quality, made in Canada, and are some of the most affordable options out there. Not to mention accessories we offer such as loading pit kits, pour-in pans, and dock bumpers.

Don't just take our word for it, browse our dock levelers or contact us today and see for yourself!

 Shop dock levelers

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